We have limited quantity of ina kits with gates belts available. All gates timing belts are manufactured under tight quality controls. Our vw tdi timing belt kit comes with absolutely everything you need to get it done fast. In the event of failure due to defects in materials or workmanship, however, gates will replace timing belts that are proven to be defective if failure occurred within the timing belt replacement interval recommendation specified by gates or the original equipment vehicle. Replacing the timing belt on a volkswagen jetta tdi mkiv. Alh timing belt checklist this is a general guide, using factory lockdown tools, through the process of a timing belt change on a 1999 to 2003 golfjetta tdi. Home free online service and repair manuals for all models. Im trying to find out wether or not the agr has the bolt holes on the end to take the alh engine mount. Some people report the camshaft sprocket spinning on the camshaft. I havent dug into it due to not having enough free time to do so. Timing sprocket holding tool this is the long green tool.
Cbeacjaa timing belt procedure rev2 january 2012 page 1 of 40 cbeacjaa timing belt procedure. Replacement should be similar, but some steps might vary. Then we find another alh tdi car with a good engine. This bolt set replaces the single use bolts required when replacing the timing belt on a4 cars with the alh engine and includes. Timing drive tech tip important notice please read. Buy this vw timing belt kit mk4 tdi alh by europa parts now. We stand behind every component in this timing belt kit and are truly committed to making your timing belt job a complete success. I downloaded and printed the article on alh timing belt change and give great thanks to dbi for his detailed write up. This vw tdi timing belt tool kit is specifically crafted for use on 1999 and up with alh code found on golf, jetta and beetle engines. Timing belt replacement procedures aarodriguez corp. So ive got the agr engine in my car which is practically the same as the alh but with a wastegate turbo, i also have a mk4 golf estate tdi in my drive with the alh and a busted timing belt. This belt replacement should not be attempted by novice mechanics.
In part one of this series, we are covering timing belt replacement interval for tdis. While on the topic of timing, w e need to understand that there are three types of timing in volv ed here. Pretension the timing belt to 7 nm at the tensioning pulley using a torque. I have updated the timing belt writeups for the alh 1zahu engines. This kit contains all of the required and recommended parts for replacing your timing belt. I hope i did not miss anything in the video, but in case i did here is a good how to on tdi. Replacing the timing belt on a volkswagen jetta tdi mkiv howtune. Vw type a4 timing belt replacement procedure tdiclub. Vw tdi diesels are interference engines which means the valves and the pistons occupy the same space at different times. The camshaft and pump work against spring pressure and will move out of position when the timing belt is removed. The vw alh tdi timing tool kit you need plus free tech help from true vw experts. I just finished the timing belt change at 103,450 a week ago. Timing belt and water pump were done at 100k at a vw dealership i have paperwork. Tdi timing belt replacement alh engine 2000 2001 2002 2003.
Buy now and get free priority mail shipping to any address in the us. Kermatdi mk4 alh 100,000 mile complete timing belt kit. Dont bet your engine on a cheap timing belt, especially if it is a tdi. Alh tdi timing belt adjustment slight explanation duration. Also, when the belt was new, the surface was fresh and sticky. This is a complete kit comprised of oe quality parts by the best manufacturers. F inally, a great quality tdi tool set at a very nice price that includes all tools for changing the timing belt on the 1999. Vw tdi engine alh timing belt tensioner procedure myturbodieseldotcom.
Below are stepbystep vw timing belt installation instructions and tips, developed by our master technicians. Timing belt, water pump and rear main seal is next. Includes sprocket holding tool, camshaft locking plate, tensioner. Wondering how to replace the timing belt on a vw jetta golf beetle with 1. To find the most uptodate interval for your particular car, just check out the handy pdf table we have compiled here, and look up your year and model. This manual covers v belt drives used primarily for power transmission in industrial applications. Each of the tdi timing belt kits includes a tdi timing belt, steel impeller water pump, litens timing belt tensioner and all motor mount bolts. Our handson experience has helped us create instructions that are sp. Vw timing belt kit mk4 tdi alh 038109119m by europa parts. Setting the tension this is the most important part of the entire procedure. Timing belt tensioner mm 15 20 transmission manual drain fill plugs 17mm allen 18 24.
Kermatdi 100,000 mile complete timing belt kit mk4 alh. I hope i did not miss anything in the video, but in case i did here is a good how to on tdi club. Vw jetta, sportwagen, golf tdi, and audi a3 tdi timing belt replacement 2. One or more v belts may be used on a drive, as required, to transmit the horsepower load. Using these tools during a timing belt change is the only way to set proper tdi cam and injection timing. Timing belt kit water pump w belt roller for 9904 1. The high mileage alh timing belt kit includes our 100,000 mile deluxe alh timing belt kit. It includes all the timing belt components and more and will update your car to a 100k timing belt replacement interval.
It is not difficult to find substitutes but do not remove the timing belt without these tools. Workshop repair and service manuals volkswagen all models free online. Please feel free to contact us if you have any questions about this timing belt kit. Cta tools 2775 vw tdi timing belt tool kit is expertly designed and crafted to the exacting quality standards expected from cta tools. With the new belt and new timing belt tensioner installed, and with the engine at tdc, verify the index tab is located and properly seated in the slot. No issues, no grinds or clunks, all gears shift fine. Based on the procedure published by volkswagen, but modified for the average shadetree mechanic. What you are doing, whether performing a 40k on the auto or 60k on a manual, is inspecting the entire engine area that has been covered up since the engine. Specialized tools, computer software and laptop will be required to complete. Detailed vw timing belt replacement installation guide instructions for vw 1. Timing belt kit a4 alh metalnerd serrated alternator pulley bit set a4a5 oil filter a4b5. This picture shows the crosshatch belt wear indicator which is only on the new part. Optibelt technical manual rubber timing belt drives.
If your car is on its second timing belt, you should consider our high mileage timing belt kit which includes everything in this deluxe kit plus a few more items that are likely to wear out. When changing a timing belt, you are doing more than just replacing an old belt. Timing belt kits free delivery possible on eligible purchases. The standard procedure for this is to have the engine idling at operating. Bew engine timing belt replacement procedure from mogolf as demonstrated on a 2004 jetta.
The alh engine was also used in other volkswagen and audi vehicles. Free ground or postal service shipping to the continental u. This article will cover the replacement of the timing belt on a 2000 volkswagen jetta tdi equipped with the 1. Vw tdi engine alh timing belt tensioner procedure youtube. This needs to be done after you change the timing belt and should be done every once in a while to keep tabs on belt stretch and pumppulley misalignment. If you have a metalnerd bew timing belt tool kit and an alh timing belt tool kit only need the 3359 and counterhold youre covered on the special tools.
They advised us to change the timing belt, water pump, and. A pin, vw tool 2064 is used to fix the pump position while the timing belt is removed. Deluxe timing belt kit for all vw tdis with an alh engine code. Vw timing belt instructions for golf jetta beetle 1. This plugin allows you to check the injection timing setting on a ve tdi engine not pd or cr varieties. The process for the 1998 to 2003 beetle will be similar. The deluxe alh timing belt kit comes complete with everything you need for a basic belt change, including 1.
The issue is the torque spec on the camshaft sprocket bolt. Upgrade to the deluxe tdi timing belt kit that comes with everything you need to replace your vw timing belt and gain maximum peace of mind. I have done my best to ensure this list is accurate, however it is possible there are errors. Vw tdi buysell parts and cars public group facebook. The manual speci ies 150 160 hz as the tension setting for the inal tension.
Vw tdi engine alh timing belt tensioner procedure duration. Vw timing belt instructions for beetle golf jetta 1. I delete the crap emission system on the alh and put on a pd150 with race pipe. Bew timing belt replacement procedure by mogolf this is a pdf, it takes a few minutes to load bew timing adjustment procedure very good. Start to finish tdi alh swap new timing belt, rear. Unfollow vw tdi timing belt tools to stop getting updates on your ebay feed. The second most important thing this procedure accomplishes is it totally resets all timing settings on the engine and restores them back to factory new settings.
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